Semester 1: Foundation in Basic Sciences (Focus: Engineering Fundamentals)
Subject
Chapters/Topics
Brief Description
Engineering Mathematics I
1. Differential Calculus (limits, partial derivatives).
2. Integral Calculus (definite integrals, applications).
3. Vector Calculus (gradient, divergence, curl).
4. Ordinary Differential Equations (first-order, linear).
Mathematical tools for modeling chemical processes like reactor design and mass transfer.
Engineering Physics
1. Mechanics (Newton’s laws, work-energy). 2. Waves and Optics (wave motion, interference).
3. Thermodynamics (heat, laws).
4. Quantum Physics (basic concepts).
Physical principles for heat transfer and fluid flow in chemical plants.
Engineering Chemistry
1. Atomic/Molecular Structure.
2. Chemical Thermodynamics.
3. Organic Chemistry (functional groups).
4. Electrochemistry (corrosion, batteries).
Chemical foundations for catalysis, reaction kinetics, and material selection.
Basic Electrical Engineering
1. DC/AC Circuits (Kirchhoff’s laws).
2. Transformers and Motors.
3. Electrical Safety.
Basics for electrical systems in chemical plant instrumentation.
Engineering Graphics
1. Orthographic Projections.
2. Isometric Views.
3. Development of Surfaces.
Technical drawing for designing reactors and piping systems.
Labs
Physics/Chemistry Labs, Workshop Practice.
Experiments on spectroscopy, titration, and basic measurements.
Semester 2: Advanced Foundations (Focus: Mechanics and Computing)
Engineering Mathematics II
1. Partial Differential Equations (wave/heat equations).
2. Complex Variables (analytic functions).
3. Laplace Transforms.
4. Fourier Series/Analysis.
Advanced math for solving heat/mass transfer and process dynamics.
Engineering Mechanics
1. Statics (equilibrium, trusses).
2. Dynamics (kinematics, kinetics).
3. Friction and Centroids.
Applied to structural design of chemical equipment like columns.
Basic Mechanical Engineering
1. Thermodynamics (laws, cycles).
2. Fluid Mechanics (flow, viscosity).
3. Machine Elements (pumps, gears)
Fundamentals for fluid handling and heat exchangers in plants.
Computer Programming
1. C/C++ Basics (loops, functions).
2. Arrays and Pointers.
3. File Handling.
4. Numerical Methods (coding).
Programming for process simulation (e.g., Aspen Plus, MATLAB).
Labs
Programming Lab, Mechanics Lab.
Coding for numerical solutions and force/stress experiments.
Semester 3: Introduction to Chemical Engineering (Focus: Core Principles)
Chemical Process Calculations
1. Material Balances (with/without reactions).
2. Energy Balances.
3. Stoichiometry.
4. Gas Laws and Phase Equilibria.
Foundation for quantifying mass and energy in chemical processes like distillation.
Fluid Mechanics
1. Fluid Properties (density, viscosity).
2. Fluid Statics and Dynamics.
3. Flow in Pipes (Bernoulli’s equation).
4. Pumps and Compressors.
Models fluid flow in pipelines and equipment like reactors.
Engineering Mathematics III
1. Numerical Methods (Newton-Raphson, Simpson’s rule).
2. Linear Algebra (matrices, determinants). 3. Probability and Statistics.
Tools for process optimization and data analysis in experiments.
Physical Chemistry
1. Chemical Kinetics (rate laws).
2. Thermodynamics (enthalpy, entropy).
3. Phase Equilibria.
4. Surface Chemistry.
Chemical principles for reaction engineering and catalysis.
Strength of Materials
1. Stress and Strain.
2. Bending and Torsion.
3. Columns and Beams.
Material strength for designing pressure vessels and reactors.
Labs
Fluid Mechanics Lab, Chemistry Lab.
Viscosity/flow measurements and reaction rate experiments.
Semester 4: Core Chemical Engineering (Focus: Unit Operations and Thermodynamics)
Chemical Engineering Thermodynamics I
1. First/Second Laws.
2. Thermodynamic Properties (enthalpy, entropy).
3. Phase Equilibria (VLE).
4. Chemical Potential.
Thermodynamics for vapor-liquid equilibria in distillation and absorption.
Mechanical Operations
1. Size Reduction (crushers, grinders).
2. Filtration and Sedimentation.
3. Mixing and Agitation.
4. Particle Size Analysis.
Handling solids in processes like powder production or slurry transport.
Heat Transfer
1. Conduction (Fourier’s law).
2. Convection (heat transfer coefficients).
3. Radiation.
4. Heat Exchangers (LMTD, NTU).
Heat transfer in equipment like boilers and condensers.
Process Instrumentation
1. Measurement Devices (pressure, flow).
2. Control Valves.
3. Sensors and Transducers.
Basics of monitoring and controlling chemical processes.
Elective I (e.g., Polymer Science)
1. Polymer Structure.
2. Polymerization Reactions.
3. Polymer Processing.
Introduction to plastics and synthetic materials production.
Labs
Heat Transfer Lab, Mechanical Operations Lab.
Experiments on heat exchangers and filtration units.
Semester 5: Advanced Unit Operations (Focus: Mass Transfer and Reaction Engineering)
Mass Transfer I
1. Diffusion (Fick’s laws).
2. Gas Absorption.
3. Distillation (binary systems).
4. Liquid-Liquid Extraction.
Mass transfer in separation processes like distillation columns.
Chemical Reaction Engineering I
1. Kinetics and Reactor Types.
2. Batch Reactors.
3. Continuous Stirred Tank Reactors (CSTR). 4. Plug Flow Reactors (PFR).
Design and analysis of reactors for chemical production.
Chemical Engineering Thermodynamics II
1. Solution Thermodynamics.
2. Chemical Reaction Equilibria.
3. Multicomponent VLE.
4. Thermodynamic Cycles.
Advanced thermodynamics for multi-phase systems and reactors.
1. Pressure Vessel Design.
2. Heat Exchanger Design.
3. Piping Design.
Process Equipment Design
Engineering design for safe and efficient chemical equipment.
Elective II (e.g., Biochemical Engineering)
1. Enzyme Kinetics.
2. Bioreactor Design.
3. Fermentation Processes.
Basics of bioprocessing for pharmaceuticals and biofuels.
Labs
Mass Transfer Lab, Reaction Engineering Lab.
Distillation column experiments and reactor performance studies.
Semester 6: Process Design and Control (Focus: System Integration)
Mass Transfer II
1. Adsorption and Ion Exchange.
2. Drying and Humidification.
3. Crystallization.
4. Membrane Separations.
Advanced separation techniques for specialized chemical processes.
Chemical Reaction Engineering II
1. Non-Ideal Reactors.
2. Catalysis (homogeneous/heterogeneous).
3. Reactor Scale-Up.
4. Multiphase Reactors
Optimizing reactor performance for industrial-scale production.
Process Dynamics and Control
1. Process Modeling.
2. Feedback Control (PID).
3. Stability Analysis.
4. Advanced Control Systems.
Automation for stable and safe operation of chemical plants.
Transport Phenomena
1. Momentum Transport.
2. Energy Transport.
3. Mass Transport.
4. Coupled Transport Processes.
Unified approach to fluid flow, heat, and mass transfer.
Elective III (e.g., Petrochemical Technology)
1. Crude Oil Refining.
2. Petrochemical Synthesis.
3. Catalysts in Refining.
Processes for fuels and chemicals from petroleum.
Labs
Process Control Lab, Mass Transfer Lab.
Control system simulations and drying/crystallization experiments.
Semester 7: Advanced Topics and Projects (Focus: Design and Industry Readiness)
Process Plant Design
1. Flowsheet Development.
2. Equipment Sizing.
3. Cost Estimation.
4. Plant Layout.
Designing complete chemical plants with economic and safety considerations.
Chemical Process Safety
1. Hazard Identification (HAZOP).
2. Risk Assessment.
3. Safety Systems (relief valves).
4. Environmental Regulations.
Ensuring safe operations and compliance in chemical plants.
Process Modeling and Simulation
1. Simulation Tools (Aspen, HYSYS).
2. Steady-State Modeling.
3. Dynamic Simulation.
4. Optimization Techniques.
Software-based design and optimization of chemical processes.
Elective IV (e.g., Nanotechnology)
1. Nanomaterial Synthesis.
2. Applications in Catalysis.
3. Nano in Drug Delivery.
Emerging applications in chemical engineering.
Industrial Training/Project
N/A
6-8 week internship; mini-project on process design or optimization.
Semester 8: Capstone and Emerging Tech (Focus: Innovation and Professional Practice)
Major Project
N/A
Industry-relevant project, e.g., designing a distillation unit or optimizing a bioreactor.
Seminar
Literature Review and Presentation.
Presentation on trends like green chemistry or Industry 4.0 in chemical engineering.
Elective V (e.g., Energy Engineering)
1. Renewable Energy Processes.
2. Energy Conservation.
3. Fuel Cells.
Focus on sustainable energy solutions in chemical industries.
Professional Ethics and Management
1. Ethics in Engineering.
2. Project Management.
3. Industrial Economics
Prepares for professional roles with ethical and managerial skills.
Comprehensive Viva
N/A
Oral exam covering the entire curriculum.